N Gauge

OTHER MODELLING WORK: Point Control on Bridgebury Gate


   

4 October 2017

by Russell Hobbs, owner of Bridgebury Gate: www.bridgeburygate.co.uk [external link]

 

One thing I get asked about is point control, and I've a bit of a bone to chew on where that subject is concerned. Of course there are many ways to do this. A good starting point is the Peco booklet, Shows You How No 24: 'Operating Points and Signals'. This provides an overview of various methods both mechanical and electrical, and includes details about solenoid and servo-type motors. However, I also learned quite a lot from Brian Lambert's excellent guide to model railway electrics: www.brian-lambert.co.uk/Electrical.html [external link].

Solenoid point motors

Of all the methods of point operation that are available, I use the solenoid type of motor, and in particular the ever-popular Peco PL-10.

Essentially this consists of two wire coils which produce a magnetic force to move the point blades back and forth. One coil is energised to move the point one way; the other coil is energised to move it back, and there numerous methods of energising the coils.

Importantly, they must be energised only momentarily, otherwise they will overheat and fail. Peco recommends its passing contact switch for this action, which when pulled fires a pulse of power to the relevant coil. There are also other methods; such as using biased centre-off switches, twin push-to-make buttons, or the probe and stud system which provides the pulse when a live probe is momentarily touched onto a metal stud on the control panel.

In addition a capacitor discharge unit (CDU) in the circuit will boost the momentary power and ensure that the solenoids latch over completely. Further options exist: one in particular uses opposing diodes connected to the point motor terminals in such a way that only one control wire is required (instead of the usual two - one to each coil). An example of this sort of circuit was described by Hugh Norwood in the December 2015 issue of Railway Modeller.

Brian Lambert also shows a similar twin diode circuit on his web page. In that example he places a capacitor in the control wire so that he can use a simple two-way switch (SPDT) instead of a passing contact or centre bias switch. In basic terms, the capacitor is discharged through one coil when the two-way switch is thrown, creating the momentary pulse of power required to change the point. Switch the two-way switch back, and this time the capacitor charges up immediately, creating a momentary pulse of power through the other coil, thereby switching the point back.

When the capacitor is fully charged (or discharged) the current stops flowing through the coils, so there is no danger of them overheating. The fitting of the capacitor has a dual effect in that it simulates the action of a passing contact switch and also acts as a mini-capacitor discharge unit.

All good so far. Using these circuits as a starting point, I developed the idea further. I dispensed with the opposing diodes and arranged the wiring to the solenoids so that the common terminal could be switched either to the control wire (+V) or the return wire (0V) and fitted a capacitor in series with each coil, so that I too could use a two-way switch. Fig 1 shows the general principle for a single point motor.

points control work

Frog polarity switching

Now, if you're using electrofrog points and don't want to rely on the point blades for frog switching, then you need to fit an auxiliary switch to the point motor in order to change the frog polarity at the same time.

Peco recommends its PL-13 auxiliary switch which is attached onto the bottom of the PL-10 points motor. These work very well but have been known to fail through age, dirt, and oxidation. There are other options, such as using industry standard micro-switches, but wouldn't it be useful if we could just have one switch action on the control panel for simultaneous point motor operation and frog polarity changing?

Hold onto that thought, as this is where something called a relay comes in. By incorporating a miniature relay with twin SPDT switches, it is now possible to switch both the point motor and the frog polarity simultaneously, simply by energising the relay - and guess what? All you need to be able to energise the relay is a simple on-off switch (SPST). This can be installed in your central control panel and just one control wire from the switch to the corresponding relay is required. The +V and 0V conductors are installed as bus wires around the layout. A schematic circuit diagram for a single point is shown in Fig 2.

points control work

For each point I built a modular circuit board, assembling the components on stripboard. Each module is identical and is simply fitted near each point, being connected to the power and common bus wires and the respective solenoid coils and frog. Figs 3 shows an example of one of the modules and Fig 4 shows the stripboard circuit diagram.

points control work

points control work
Notes on the circuit: the red crosses mark a cut in the stripboard track to create an electrical break. The black crosses denote the polarity for the capacitors. Failure to deal with either the cut or capacitor polarity correctly results in melting or popping! The resistor can be any value between 47R and 820R - the lower the value, the faster the recharge speed. Capacitors are 2200μF 35V-rated for this 20V power supply version. (As an alternative you could have a separate, higher voltage power supply, in which case reduce the value of the capacitors. I use 1000μF 50V-rated capacitors on a 40V supply for historical reasons on Bridgebury Gate. However, many may consider a higher voltage to be a little precarious!)

Visual indication

Finally, when thinking about your control panel, it is useful to be able to see which way your points are set.

Both passing contact switches or Brian Lambert's circuit can indicate that, but the probe and stud method cannot, not without some sort of feedback circuitry. I decided that a rotary switch fitted with a directional knob similar to the one shown in Fig 5 would do the trick, and all my point switches on Bridgebury Gate's mimic control panel use these - I can see at a glance which way the points are thrown.

points control work

Setting up

With the electronic module made up and installed on the layout, connect the point motor leads and the bus wires to the relevant terminals.

Set the corresponding rotary switch that's now fitted onto the panel to what you define as the normal route for trains, and switch on the power. If the point switches the opposite way to what you require then simply reverse the red and black wires between solenoid coil terminals A and B (see Fig 2, above).

You should now have the point working the way you want it. The next step is to connect the frog and running rail wires to the relevant terminals. Again, if you get a short circuit on the track, then simply reverse the running rail wires and re-test.

From there on it's also possible to add basic route setting, by adding a diode to operate each point that you want to fire from a single switch that gives you that route. Likewise you can slave points together by connecting the control wire from two or more points to one switch. The point is simply on/off controlled - now that's simple!

In use

There is one disadvantage - which is also common with the other circuits I have mentioned. When you power up your layout at the start of a session, the points may not necessarily be in the state shown by the switch, which is due to some solenoids being triggered randomly as the capacitors charge up at switch-on.

Don't worry! It's easy to deal with! Simply reset by switching each point over and back. This lines up the point with the switch and it stays that way until you switch your layout off again. Unless you have a huge number of points, it's not much of a hardship to do this at the start of every operating session, and as it also checks that each of your points are working.

Pros and cons

Although these modules are more involved when it comes to building and installing them, and they are more costly than conventional point solenoid wiring, they have several advantages:

  • each point has its own CDU
  • the mechanism is very robust
  • it can be extended to provide route selection from a single switch
  • additional relays can be added to operate signals
  • only one control wire has to be run from the control panel
  • switches can be arranged on the panel to show which way the point is set
  • only low current control signals pass to the relay modules; the high current pulses are confined to the respective point circuitry.

The modules are, however, not readily suitable for DCC with live frogs as there can be a tiny lag between the solenoid switching the blades and the relay switching the frog polarity. This can be sufficient to cause a momentary short circuit in the rails and trigger the cut-out on the DCC system.

As with solenoids in any wiring configuration, they are not slow and realistic in operation in the way that a servo or a wire-in-tube system might be. The Model Electronic Railway Group has developed its own PD3 point driver which controls the point from a single switch, also allowing the control panel to reflect the exact position of the points. It also has sufficient contacts for the frog polarity too, although you do have to be a member of MERG to be able to buy the kit.

Finally, for those modellers who really are interested, the stripboard design has been developed into a printed circuit board by Malcolm Crabbe. He has produced both bare boards and full kit versions, called the Solenoid Point Universal Driver or SPUD-1, which are available to purchase online at: www.micro-heli.co.uk/mcrh/index.htm [external link].

 

This article was originally written by Russell Hobbs for his own Bridgebury Gate website [external link]. It is reproduced here with permission (and encouragement!) and has also been reproduced in the October 2017 edition of Railway Modeller (pp 826-827).